Here is another variation of our sliding door console plans, this time a 48″ two bay version. These sliding door console plans have definitely become quite popular, and we’d love to see what our readers are able to build from these plans.
The shopping list for these 48″ sliding door console plans do require a bit less material than the 60″ or 70″ versions. One of the biggest differences in this design is we suggest using the same 1×8 and 1×10 combination used on the shelf on the floor too. You can cut pieces for each from a single 1×8 and a single 1×10.
Materials:
- 1 – 2×10 at 8 feet long
- 1 – 1×8 at 8 feet long
- 1 – 1×10 at 8 feet long
- 1 – 4′ x 4′ sheet of 1/4″ thick plywood or hardboard (for back)
- 1 – 4′ x 4′ sheet of 1/2″ thick plywood (for the door)
- 1 – 4′ x 4′ sheet of 3/4″ thick plywood (for the sides)
- 3 – 1×2 @ 6 feet long
- 3 – 1×4 @ 6 feet long
- 3 – 2×3 @ 8 feet long
- Wood screws
- Nails
- Hardware for sliding doors – You can buy the hardware for sliding doors, or you can make your own. I made my own for my rustic barn wood dog crate.
Tools:
- Saw: circular, miter, and/or table saw.
- Drill / Driver
- Nail Gun or hammer
- Kreg jig
- Sander and sandpaper
- Square
- Tape Measure
- Wood glue
Step 1: Build the upper and lower frames
Start by assembling your assembling your upper and lower frames. These are made out of 2x3s, and are identical. Use wood glue and 2 1/2″ wood screws for all joints. Due to the frame only being 42″ wide, these sliding door console plans only require a single support inside each frame. If you want to be precise on centering them, you can – but they don’t have to be precise since they will be hidden in the final design
Step 2: Add the plywood sides
Cut your two sides from the 3/4″ plywood sheet. These are each 36″ high, by 17 1/4″ wide. Note that these will be 1/4″ wider than the frames so that you can let that 1/4″ overhang the back edge and will conceal the outer edges of the back panels we’ll add later.
I like using 16 gauge nails and wood glue. The glue itself, if applied correctly, will provide a much stronger bond than any mechanical fastener. So the nails are really just holding it in place until the glue dries.
Note: Now is a good time to check to ensure the piece is square, before moving onto the face frame.
Step 3: Attach the face frame
For the face frame in these sliding door console plans, the rails are continuous across the entire top and bottom instead of being separated by the middle stile – this is the same way you’d build the face frame of any standard cabinet. You can use a Kreg jig and pocket screws to attach all of the pieces.
That said, the face frame is made out of 1 x 4 boards.
Step 4: Floor and front shelf supports
Start with a 1″x8″x8′ board and a 1″x10″x8′ board, and cut them both directly down the middle. One piece of each will form your floor, and one piece of each will form your shelf. Start by inserting the floor using wood glue and a few nails to hold them in place.
The three 14″ vertical shelf supports, made from 1x2s, are glued and attached to the backs of the face frame. The two outer ones should be pushed flush to the cabinet sides, while the center one is centered on the middle face frame board.
Step 5: Build and attach the shelf
Use the other pieces of the 1×8 and 1×10 from the step above to create the shelf, using three 17″ horizontal shelf supports made from 1x2s to hold the pieces together. Use wood glue and wood screws to attach the 1x2s by screwing them into the bottom of the 1×8 and 1×10. When building, make certain the horizontal shelf supports are aligned over the vertical supports installed on the last step. The shelf should be resting on the horizontal supports, not the 1×8.
Once the shelf is in place in the cabinet, attach the outer horizontal shelf supports to the cabinet sides using 1 1/4″ wood screws or nails.
Step 6: Rip and attach plywood back planking
When you are ready to install the back planking, you have two options:
- Make all of the planks the exact same, which means cutting nine boards at 5″, or
- Make the boards varying widths for a more rustic/reclaimed look.
In either case, you will install them the same. Use wood glue and nails (or staples) at the top and bottom of each board to attach to the frames, and also secure the middle of the planks to the middle shelf to provide more structural integrity to the entire piece.
Note: it’s also a good practice to ensure the back of the piece is still square before you start attaching the planks.
Step 7: Bottom Trim
The bottom trim is made of 1×2 stock that is standing on the narrower edge, cut with 45 degree miters. Simply glue and nail it on.
Step 8: Top
The next step is attaching the top. This consists of the one 2″x10″x8′ board cut in half to form two 48″ pieces. Align the first piece flush with the back of the piece, and overhang each side equally. To hide the fasteners, use a Kreg jig and pocket screws from underneath going through the upper frame. Alternatively, you could use 4″ wood screws going straight up through the upper frame as well. For the second method, I definitely recommend pre-drilling the holes and even countersinking them to better hide the screw heads.
Step 9: Door and sliders
The simplest way to build the door is to start by cutting a 21×30″ piece of 1/2″ plywood, and then laying 1 or 1 1/2″ strips around the edges and in an X pattern. Though how you build the door is really what will add your custom touch to this piece, so feel free to experiment. Just remember to keep it at 21×30″.
After you have your door built, you just need to attach it to your barn door sliders and your console is ready for finishing. Again, you can buy the hardware for sliding doors, or you can make your own. I really enjoy making my own because it definitively gives a more rustic or antique feel to the piece.
If you have comments or question, please feel free to connect with us via the comments section below or use our Contact Form. We love the feedback! Also, don’t forget to check out our other free DIY furniture plans.
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Brian,
Thanks so much for these plans for the 48″ console. I’ve built it now just waiting on the barndoor hardware to arrive, which I’ll need to cut down to size. What do you recommend to use to cut it down (i.e., miter saw, reciprocating saw, etc.). Once again, thanks for modifying the plans for us! Will send you a picture when the barn door is on there
Tyler,
I can’t wait to see your finished product – I bet it turned out awesome!
For cutting the barndoor hardware, I would personally use an angle grinder with a metal cutting wheel.
Absent an angle grinder, you could add a metal cutting blade to your miter saw, jig saw, or reciprocating saw. I can’t say I’m really a fan of any of those options and would probably just bear down and cut it with a good old fashioned hacksaw…
For step 5, how do you attach the supports? screw down through the top of the shelf?
John, to attach the shelves to the horizontal shelf supports, use wood glue and screw through the supports into the bottom of the shelves so the screw heads are not visible from the top. Make certain to predrill the holes, but do not go all the way through the shelves.
Are there any plans for this being 36” long?
Marie,
we do not have any plans for this as a 36″ piece as of yet, but if you want to pass along your height and depth requirements as well we’d be happy to draw up the plans for you.
Hi, I’m Shelley,
I’m new to woodworking and have been asked to build a console table like this, but 50” long and with 2 barn doors? Could you draw up those plans for me?
Shelley,
Thank you for stopping by our site. I’d be happy to draw up those plans for you. How tall and how deep would you like the console?