These plans for a two board serving tray with raised handles are the second in our new series of free serving tray plans. These plans build on the simple two board serving tray, and add integrated handles into the sides. To create these handles I prefer to use a routing template for speed and precision. Though they can also be cut out using a drill and a jig saw.

Unlike the original version, these plans use a 1×6 and a 1×4. Part of the 1×6 will get ripped in half to create the long sides, but then the extra height can be used to accommodate the integrated handles on the ends.

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Materials Needed

• 1 – 1×4 @ 6′
• 1 – 1×6 @ 6′

Tools Needed

• Miter saw or circular saw
• Jig saw or band saw (optional)
• Drill and 3/4″ bit (optional)
• Router and straight bit (optional)
• Carry handle routing template (optional) and double-sided tape
• 18 gauge brad nailer and 1 1/2″ brad nails
• Wood glue
• 12″ Bar Clamps or build your own strap clamp jig
• Sander & sandpaper

Step 1: Cut and join the bottom boards

We’ll start these plans the same way we started the originals, by cutting the 1×4 into 3 boards, each 16 1/2″ long. You want these to be exactly the same length, so I recommend using a miter saw with a stop block. Once the boards are cut, use wood glue and the bar clamps to join the boards together. Remember that you don’t want to over tighten the clamps and create a warp in the boards.

Step 2: Add the serving tray sides

While the glue is setting up on step one, measure the total width of the three 1x4s glued together and cut two pieces of 1×6 to that same length. It should be 10 1/2″, but there may be a slight variation based upon the lumber you used. Now you will need to cut out the handles using either a drill and a jig saw, or your router and a router template. Before you start this, you’ll want to cut the pieces for the sides to width by ripping a 1×6 in half. Make certain both of those sides and the same width, then use them as a reference point for the top of the ends (not including the raised handles)

Once you have the handles cut, add wood glue on the outer edges of the base and two 1 1/2″ brad nails per 1×4 board to nail the ends in place. You don’t have to wait until the glue is completely dry in step one to complete this step. In fact, once you’ve nailed in the end boards, you don’t need the clamps any more.

Step 3: Attach the sides

The last step in these plans for a two board serving tray with raised handles is to add the sides. Similar to adding the ends in Step 2, you’ll want to measure for exact length and then cut the two pieces of 1×6 that you ripped in half. They should be close to 18″ long, but you’ll want to ensure you get the precise measurements. Once cut, use wood glue and brad nails to attach them in place and then your assembly is complete.

Step 5: Sand, paint or stain

Time for the finishing touches on your new serving tray with raised handles. Use at least 120 grit sandpaper to lightly sand the entire piece.

Not certain what type of finish you want to add to your new piece? Check out our series on eco-friendly wood finishes. We detail options for oils, waxes, water-based finishes, shellac, milk paint, and citrus and plant based solvents. We give you all of the details you need to make an informed choice about the right type of finish to choose for your latest project.

If you have any questions or comments about these simple two board serving tray with raised handle plans, leave us a note in the comments section below.

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